Complete Solar Glass Plant for Glass Processing with Tempering Furnace

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Description

Description

The whole production line consists of the following pieces of equipment: (Layout 1 – the whole production line)

Includes:

  • Glass cutting system with automatic breakout for X and Y plus conveyors (Type: Galactic 7033 R ; Make: HEGLA GmbH and Co.KG ; Year: 2012)
  • Grinding and drilling line. (Type: grinding machine, drilling machine ,washing machine ; Make: Benteler Maschinenbau GmbH; Year: 2012)
  • Glaston continuous horizontal tempering line. (Type : CHF 2000 ProTM 15×27 – PT2.85; Make: Glaston Finland OY; Year: 2012)

Ad.1 Glass cutting system with automatic breakout for X and Y plus conveyors. Machine description: (Layout 1,1 – cutting line)

  • Two-side loading station type: BBS 7033
  • Glass cutting table with glass positioning conveyor type: Optimax Galactic 7033 R
  • Belt conveyor type: TWK 7533
  • Glass breakout machine type:STB II 33
  • Belt conveyor type: TW 3333
  • Wheel conveyor with turntable.
  • Belt conveyor type: TWK 3830
  • Glass breakout machine type: STB 30
  • Belt conveyor type:TW 2030
  • Wheel conveyor with turntable
  • 90 degrees corner transfer belt/wheel conveyor E 3025
  • Unloading table

Machine data:

  • Glass thickness range: 3 – 6 mm
  • Glass sizes ( row material): min. 3200 x 2000 mm,
    7000 x 3300 mm
  • Glass sizes ( ready product): min. 500 x 500 mm
    1300 x 2500 mm

Ad.2 Grinding and drilling machine.
Machine description: (Layout 1,2 – grinding and drilling line)

  • Horizontal conveyors: B1.010, B1.020, B1.040, B1.050, B1070, B1 080, B1.095, B1.110, B1.120, B1.130, B1.140, B1.150
  • Grinding machine ( egdes and corners): B1.030, B1.060
  • Drilling machine: B1.090
  • Washing machine type:E-Save1300 – B1.100

Machine data:

  • Glass thickness range: 2 – 6 mm
  • Glass sizes: min. 450 x 400 mm
    2500 x 1300 mm
  • Maximum dimension tolerance before grinding: ±0,2 mm/max. grinding speed: 3 – 16 m/min
  • Grinding speed with corner grinding: 12 m/min
  • Profile of grinding: C lub K w zależności od narzędzia
  • Loss of each side: 0,3 mm
  • Corner grinding with profile C: 2 mm ± 1mm, 45°
  • Hole position accuracy: ±0,3mm/1500 mm
  • Maximum feed rate of the drilling spindle: 7000 mm/min
  • Minimum feed rate of the drilling spindle: 15 mm/min
  • Speed of the drilling spindle: 900 – 3300 min-1
  • Transport speed of the washing machine: 3 – 13 m/min

Ad.3 . Glaston continuous horizontal tempering line
Machine description: (Layout 1,3 – tempering furnace)

  • Loading table
  • Tempering furnacce
  • Quench, chiller and cooling section
  • Unloading table
  • Sound absorbing chamber

Machine data:

  • Process: tempering Glass according EN 12150:2000
  • Glass thickness range: 2.85 – 6 mm
  • Glass type: clear float/ low iron glass
  • Loading area: 1500 x 2500 mm
  • Minimum glass size: 100 x 500 mm

Maximum glass size:

– glass thickness: 2.85 – 2.99 – mm 1300 x 2400 mm
– glass thickness: 3.00 – 3.79 mm – 1300 x 2500 mm
– glass thickness: 3.80 and over – 1500 x 2500 mm

Excellent Working Condition!