Complete Solar Glass Plant for Glass Processing with Tempering Furnace

Description

The whole production line consists of the following pieces of equipment: (Layout 1 – the whole production line)

Includes:

• Glass cutting system with automatic breakout for X and Y plus conveyors (Type: Galactic 7033 R ; Make: HEGLA GmbH and Co.KG; Year: 2012);
• Grinding and drilling line. (Type: grinding machine, drilling machine ,washing machine ; Make: Benteler Maschinenbau GmbH; Year: 2012);
• Glaston continuous horizontal tempering line. (Type : CHF 2000 ProTM 15×27 – PT2.85; Make: Glaston Finland OY; Year: 2012).

Ad.1 Glass cutting system with automatic breakout for X and Y plus conveyors. Machine description: (Layout 1,1 – cutting line)

• Two-side loading station type: BBS 7033;
• Glass cutting table with glass positioning conveyor type: Optimax Galactic 7033 R;
• Belt conveyor type: TWK 7533;
• Glass breakout machine type:STB II 33;
• Belt conveyor type: TW 3333;
• Wheel conveyor with turntable;
• Belt conveyor type: TWK 3830;
• Glass breakout machine type: STB 30;
• Belt conveyor type:TW 2030;
• Wheel conveyor with turntable;
• 90 degrees corner transfer belt/wheel conveyor E 3025;
• Unloading table.

Machine data:

• Glass thickness range: 3 – 6 mm;
• Glass sizes ( row material): min. 3200 x 2000 mm;
  7000 x 3300 mm;
• Glass sizes ( ready product): min. 500 x 500 mm;
  1300 x 2500 mm.

Ad.2 Grinding and drilling machine.
Machine description: (Layout 1,2 – grinding and drilling line)

• Horizontal conveyors: B1.010, B1.020, B1.040, B1.050, B1070, B1 080, B1.095, B1.110, B1.120, B1.130, B1.140, B1.150;
• Grinding machine ( egdes and corners): B1.030, B1.060;
• Drilling machine: B1.090;
• Washing machine type:E-Save1300 – B1.100.

Machine data:

• Glass thickness range: 2 – 6 mm;
• Glass sizes: min. 450 x 400 mm;
  2500 x 1300 mm;
• Maximum dimension tolerance before grinding: ±0,2 mm/max. grinding speed: 3 – 16 m/min;
• Grinding speed with corner grinding: 12 m/min;
• Profile of grinding;
• Loss of each side: 0,3 mm;
• Corner grinding with profile C: 2 mm ± 1mm, 45°;
• Hole position accuracy: ±0,3mm/1500 mm;
• Maximum feed rate of the drilling spindle: 7000 mm/min;
• Minimum feed rate of the drilling spindle: 15 mm/min;
• Speed of the drilling spindle: 900 – 3300 min-1;
• Transport speed of the washing machine: 3 – 13 m/min.

Ad.3 . Glaston continuous horizontal tempering line
Machine description: (Layout 1,3 – tempering furnace)

• Loading table;
• Tempering furnacce;
• Quench, chiller and cooling section;
• Unloading table;
• Sound absorbing chamber.

Machine data:

• Process: tempering Glass according EN 12150:2000;
• Glass thickness range: 2.85 – 6 mm;
• Glass type: clear float/ low iron glass;
• Loading area: 1500 x 2500 mm;
• Minimum glass size: 100 x 500 mm.

Maximum glass size:

– glass thickness: 2.85 – 2.99 – mm 1300 x 2400 mm;
– glass thickness: 3.00 – 3.79 mm – 1300 x 2500 mm;
– glass thickness: 3.80 and over – 1500 x 2500 mm.

Excellent Working Condition!